Aluminium Parts

Automotive Casting Industry

Automotive Casting Industry

Automotive Casting Industry 1024 500 Aluminum High Pressure Die Casting | Kalkancı Aluminum Die Casting and Mold

Automotive Casting refers to a casting technique carried out using aluminium materials for the production of automotive parts. Under Kalkancı’s warranty Automotive Casting is produced by the aluminium technique for the reason that the finished product resists corrosion and has a high degree of durability. In order to achieve maximum durability during the implementation of this technique, the melted aluminium is poured into moulds by applying pressure. The technique of Automotive Casting can be implemented in two ways, being either as hot or cold chamber die casting.

The Application of Aluminium in Automotive Industry

With the combination of several factors including the environment, cost of oil as well as other different factors in automotive industry, there is a tendency towards aluminium usage. Aluminium parts, which can be produced by casting and extrusion methods, have also been introduced to the automotive industry due to being lower in cost than their alternatives.R&D studies carried out worldwide and the production of alloys in the automotive sector represents casting techniques which are mostly used together with aluminium at present.

The Application of Aluminium Casting in the Automotive Industry

Aluminium, which is widespread in its application for Die casting, is actually a challenging element for casting. Despite this, the proportion of its durability to its light weight is ideal. The application of aluminium casting in the automotive industry is preferred for its malleability, high conductivity, and recycling features. As car spare parts are usually very small in structure, aluminium subjected to the casting processes is suitable for the casting of these intricately constructed minimal parts.

Aluminium Alloy Parts in The Automotive Industry

The increasing competitive environment of the industry and the awareness about environmental protection have created the quest for an alternative to the elements of steel and iron in the production of parts for cars. Aluminium alloy parts, which are provided as an alternative to these materials within the sector, enable reductions in fuel consumption in automobiles whilst increasing driver safety. The automotive industry’s indispensable alloy parts are listed below:

  • Aluminium silicon alloys,
  • Aluminium manganese alloys,
  • Aluminium copper alloys,
  • Aluminium zinc magnesium alloys.

Why Use Aluminium Die Casting in The Automotive Industry?

The casting process takes place by forming melting materials via the method of pouring them in different shaped moulds. The main purpose of casting processes is to melt substances and convert them into useful products. The aluminium die casting processes are used to ensure that even the smallest parts are produced in the most optimal way. Die casting systems produce shapes by pressing the melted metals into the mould cavities under high pressures. These techniques are used in the industry to ensure that automotive parts are recyclable, provide high performance and are value for money in terms of cost.

What is the Advantage of Aluminium Automotive Castings?

Our brand, which is a leading solutions provider for Automotive Casting techniques, offers many advantages to the industry in terms of the cost to benefit analysis for automotive parts. It is clear that aluminium‘s use is more advantageous when compared with steel materials in terms of its density and durability ratios. Additionally, the use of Automotive Casting improves the axle vibrations of vehicles as well as their absorption properties against impacts and sounds. The production of much stronger and compatible parts than steel materials is only possible with Automotive Casting.

Kalkancı Aluminium Casting Company for Automotive Components

The casting components that we produce at Kalkancı for the automotive casting technique are listed below as follows:

  • EN AC 46000,
  • EN AC 46100,
  • EN AC 44300,
  • EN AC 47100,
  • EN AC 43400,
  • A380 & A383,
  • Custom / EN AC 43500 & EN AC 51500,
  • RHEINFELDEN Components,
  • Magsimal,
  • Silafont,

Kalkancı Automotive Casting Capabilities

The Kalkancı brand has production capabilities in Automotive Casting with the following techniques:

  • Aluminium Casting Anti-Vibration Components
  • Aluminium Casting Engine Components
  • Powertrain components
  • Water pump shafts and lids (electric and heavy duty)
  • Circulation pump shafts and lids
  • Hydraulic powertrain parts
  • Integrated Power System Enclosures
  • PCB board carriers
  • Chassis Assembly
  • Chassis Support
  • Chassis Brackets
  • Engine Connection Housings for Electric Trucks
  • Light Vehicle Products: Insulators and Dampers | chassis
  • Active Hydro Engine Assembly Housings
  • Electronic Control Unit Housings and Lids
  • Electric Vehicle Battery case
  • Outdoor lighting housings
  • Lighting solutions
  • Drum support and pulley for white goods
  • Inverter Housings, Brackets and Lids
  • DCDC Converter Housings
  • Refrigerant Storage
  • Casting mounts valve housings

Kalkancı’s Automotive Aluminium Casting Manufacturing Capabilities

At our company, all casting operations are carried out in special foundries. The high-pressure casting technique, which is one of the most preferred methods of casting at present, enables mass production at our foundries. This method offers both price advantages and high-quality performance for Automotive Casting. The automotive equipment we make use of in our aluminium casting manufacturing is listed as follows:

  • Robots for lubrication of moulds that are actively used on all our work benches.
  • Obtaining raw materials from soldering systems on work benches.
  • Dosing furnaces.
  • Casting robots operating on 6 axes in accordance with cell systems.

The other equipment that strengthens our manufacturing capabilities also include aluminium cold chamber casting benches. Machines with a high volume of processing power work together with industrial robots for high-quality production. At the same time as our Automotive Casting production and management systems are being carried out online, data collection software is used to perform monitoring and planning.

Project Experience regarding Automotive Parts

Kalkancı Design Centre provides services offering professional solutions on the following issues.

  • Magmasoft Simulation,
  • Project Design,
  • Industrial research,
  • Laboratory studies.

Project skills in the production of car spare parts are constantly improved with the use of up-to-date technological means. The development process also aids in changing production parameters more accurately.The project expertise backed by R&D studiesenables the design and planning of products before beginning production, providing a complete solution in terms of design and simulation. The goal of this is to make possible the calculation of the required raw material supply, production and targeted sales performance for each part to be produced. Project planning and studies enable complex calculations such as financial expenditure units, cost and benefit ratios, and also enable risk planning to be performed. The design process provides a production flow that can be managed on behalf of enterprises.

Kalkancı, Automotive Casting Company

Contact us by clicking on the contact link to benefit from the range of comprehensive and professional services Kalkancı provides in the Automotive Casting Industry.

The Aluminium Casting Market

The Aluminium Casting Market

The Aluminium Casting Market 1024 500 Aluminum High Pressure Die Casting | Kalkancı Aluminum Die Casting and Mold

With its high strength, pliability and light weight, the Aluminium Casting Market is preferred in many industries today for being an area of production which has high added-value. Due to the fact that aluminium is an excellent alloy, the variety of products that can be obtained is the chief reason its being preferred in much industrial manufacturing.

In general, companies in the manufacturing industry and sector represent the Aluminium Casting Market’s basic customer base. Countries which possess a strong supply industry and which have superior production capacity comprise the Aluminium Casting Market’s majority markets. So much so that, in most cases, at least one casting product is needed for all industrial products.

The main reason why Aluminium is preferred to such an extent in all these sectors and in production is its durable structure based on its resistance to corrosion and electrical conductivity. During the production phase, Aluminium Castings are manufactured by forcing a particular mould from molten metals using a high pressure system and they are additionally prized due to their affordability and highly stabilized sizing potential. In the Aluminium Casting Market, during the casting of aluminium for the production of parts, many techniques such as Sand Casting, Metal Injection Casting, and Low Die Casting are employed. This varies depending on the quantity, shape, physical properties of the product to be produced, allowing the needs relating to aluminium parts production to be met with ease. Consequently, Aluminium is the preferred material in many sectors due to its advantages and because it can be modified according to requirement.

Why Choose Aluminium Casting?

  • Aluminium Casting products are lightweight in general and are practical to use.
  • Their production efficiency is high; energy costs and carbon absorption are low.
  • Materials produced by aluminium casting are used in many sectors such as in electricity, electronics, telecommunications, the hardware, industry, automotive, hardware stores, lighting, retail, etc.
  • They are highly conductive.
  • Aluminium casting enables fast production due to ease of shaping during manufacturing.
  • It is not a toxic alloy.
  • It has a recyclable and durable structure.
  • Aluminium casting results in a fine reflective surface.

Aluminium Casting Companies

Aluminium Casting Companies, use three basic techniques for Aluminium Casting manufacturing. These are Die Casting, Permanent Mould and Sand Casting, of which Die Casting is the most common. This technique, which can also be described as the forcing of molten aluminium into a steel mould under the influence of pressure, is very effective for manufacturing precision products. This process should be executed specifically by Aluminium Casting Companies using meticulous implementation to result in high-volume production.

Aluminium Casting requires both the casting ability and technical experience of its employees, as well as meticulous attention to the completion of the processes and the high standards of moulding roomunits in order to increase the quality of the output product.

It is for this reason that companies engaged in casting, should have the competencies to serve their customer base in the entire spectrum. Many sectors such as the Automotive, Lighting, Defence, Transportation, Medical, Energy industries prioritise working with qualified personnel providing Aluminium Casting Services in order to expand their activities by products that are durable and sustainable in the long-term.

KALKANCI is ideally positioned in this broad spectrum of services and stands out as an Aluminium Casting company that can provide services globally. KALKANCI provides professional services both in its domestic market Turkey as well as in many countries thanks to its high-tech equipment and its team of experts.

KALKANCI’s Aluminium Casting Manufacturing

Aluminium Casting Manufacturer KALKANCI is professionally active in the energy, lighting and automotive sectors. As a Casting Manufacturing Company we are able to provide a holistic service in “meeting market demands”, which is one of the most important expectations of the sector. Our ability to produce high quantity orders without a decline our service and product quality sets KALKANCI apart and positions us as one of the leading producers in our sector both domestically and globally.

KALKANCI’s main production of Aluminium Casting activities serve three main sectors – automotive, energy and lighting- which are where market distribution is the most intense. Aiming to achieve maximum efficiency in as short a period of time as possible within the limits of the quantity, shape, physical characteristics of the product to be manufactured, KALKANCImakes it possible to meet the demand in the aluminium parts production space.

Production of Aluminium Parts

Aluminium Casting Manufacturer KALKANCI provides high quality professional services in the Production of Aluminium Parts for the energy, lighting and automotive sectors by meeting their Aluminium Casting needs. Our Company offers innovative solutions and efficiency in the high-tech space, bringing its affordable products to market thanks to its experienced engineering team. As a leader among companies providing aluminium casting services in Turkey, it is powerfully active in a wide range of production areas: from hydraulic systems to the automotive sector, from lighting products to power units.

KALKANCI has driven the reduction of margins of error on mechanical parts production with Aluminium Casting, offering product support globally to many industrial cities as a premier casting manufacturer. Our Company excels at high-level service quality in power and components requiring attention to detail for vehicles such as brake parts, gearboxes, industrial robots, finding definitive solutions to the need for high-pressure aluminium casting. KALKANCI has the capacity to produce products that ensure the highest level of industrial efficiency in a short time, assisting company workflows by supplying the casting industry with a new paradigm.

KALKANCI Casting Factory

Providing services on the principle of maximum efficiency in order to be responsive to sector needs of companies, KALKANCI enables the saving of both time and cost, and delivers products for the casting industry addresses in a short time. Our company, serving as a manufacturer of high-pressure aluminium casting at an affordable cost, strives towards error-free production as its goal due to its rigorous working principle. Thanks to its experience in accelerating the routine operations of industrial branches, its

8 different casting robots with 6 axes, its comprehensive equipment such as its automatic mould lubrication robot technology, automatic bucket system, our Company is able to accelerate production exponentially.

Priority in the Casting Industry: Maximum Efficiency

KALKANCI offers different solutions for the casting industry with products prepared according to cell systems on production machines and affordable prices, making it possible to collect data automatically through on-line management systems. The target when producing on Aluminium Cold Chamber Casting Benches by use of high-volume industrial robots, is to provide reliable and high-quality services to all companies in their respective fields of Automotive, Electrical and Energy. KALKANCI adds value to projects through its approach to solving the high unit production and sector needs in a short time frame, also collecting samples obtained from the products during the post-casting process in order to perform quality controls.

Our Company’s journey of powerful team work in all areas of casting production serves to meet industrial requirements completely by employing automation systems at its CNC Machining centres where data can be stored on-line 24/7. KALKANCI has completed its necessary internal analysis processes in order to minimize any problems that may arise in the production process and is one of Turkey’s leading aluminium casting companies thanks to its wide spectrum of working areas.

Istanbul’s Aluminium Casting Manufacturer KALKANCI

Please contact us to find out more about how KALKANCI can serve your Aluminium Casting needs.